Vacuum Viewports
Vacuum viewports are specialized windows or ports integrated into vacuum systems, allowing visual observation or the transmission of light into or out of a vacuum chamber without compromising the vacuum environment. Firebird Optics offers viewports made from glass, fused silica, sapphire, ZnSe, CVD diamond and many more as well as a variety of flanges. All setups are designed to withstand the vacuum pressure and maintain optical clarity. They are sealed with high-quality, vacuum-compatible gaskets or welds to ensure they do not leak.
These viewports are essential in various fields, including materials science, semiconductor manufacturing, and fundamental physics research, where maintaining a controlled vacuum environment is crucial.
CF Flanged Sapphire Viewports
CF Flanged Sapphire Viewports
Sapphire viewports are durable, transparent windows used in vacuum systems, made from sapphire due to its excellent optical clarity and high resistance to scratching and thermal stress. These viewports are essential for visual observation and optical access in harsh environments, maintaining vacuum integrity while withstanding extreme conditions. They are commonly used in applications such as semiconductor processing, high-temperature experiments, and plasma research.
Standard Specifications of CF Flanged Sapphire Viewports:
Features high-grade Firebird Optics sapphire windows.
CF Flanges made from 304L SS and sleeves from Kovar for UHV compatibility. Other materials available upon request.
Viewports sealed with fully annealed copper gaskets, which serve to reduce strain.
Three standard view area sizes of 15mm, 38mm and 49mm available. Custom sizes available upon request.
Handling and Safety Guide for CF-Flanged Sapphire Viewports
CF-flanged sapphire viewports are precision components used in high-vacuum environments. Proper handling and safety measures are essential to maintain their integrity and performance.
Handling Procedures
Clean Environment: Handle viewports in a clean room or clean area to prevent contamination.
Wear Gloves: Always wear clean, lint-free gloves to avoid transferring oils and dirt from your hands.
Use Proper Tools: Utilize appropriate tools such as clean tweezers or vacuum-compatible fixtures for handling.
Avoid Touching Optical Surfaces: Handle the viewport by the flange or edges to prevent fingerprints and smudges on the optical surfaces.
Protect from Scratches: Place the viewport on soft, clean surfaces to avoid scratches. Do not stack multiple viewports without protective layers in between.
Secure Storage: Store viewports in a clean, dry environment when not in use. Use protective cases or containers to shield them from dust and physical damage.
Installation Guidelines
Inspect Seals: Before installation, inspect the CF flange seals for any damage or contamination.
Clean Flanges: Ensure both the viewport and mating flange are clean. Use a suitable solvent and lint-free cloth to remove any contaminants.
Proper Alignment: Align the viewport correctly with the mating flange to prevent misalignment, which can cause leaks.
Tightening Bolts: Use a torque wrench to evenly tighten the bolts in a crisscross pattern. Follow the manufacturer's recommended torque specifications to ensure a proper seal without over-tightening.
Vacuum Leak Test: After installation, perform a vacuum leak test to verify the integrity of the seal.
Safety Precautions
Handle with Care: Sapphire is strong but brittle. Avoid dropping or applying excessive force, which can cause chipping or cracking.
Temperature Gradients: Be cautious of rapid temperature changes. Gradual heating or cooling is recommended to prevent thermal shock.
Chemical Compatibility: Ensure that any chemicals used in the vicinity of the viewport are compatible with both sapphire and the CF flange materials.
Pressure Limits: Adhere to the manufacturer's specified pressure limits to avoid damaging the viewport.
Safety Gear: Wear appropriate personal protective equipment (PPE) such as safety glasses and gloves when handling and installing viewports.
Maintenance and Inspection
Regular Inspections: Periodically inspect installed viewports for signs of damage, contamination, or seal degradation.
Cleaning: If cleaning is necessary, use appropriate, non-abrasive materials and solvents that are compatible with sapphire.
Replacement: Replace any viewports showing signs of damage or degradation to maintain vacuum system integrity.